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The application of HVAC controls

2022 / 04 / 11

The application of HVAC controls starts with an understanding of the building and HVAC systems, and the use of the spaces to be conditioned and controlled. The type of HVAC system determines the control sequence. Several types of control products such as pneumatic, electric, analog electronic, or electronic direct digital control (DDC) can then do the basic control sequence.


The way buildings are used determines the benefits you can obtain from additional controls.

Background. At one time, draft dampers ( by thermostat control of the dampers) controlled heating. The use of mechanical stokers for coal firing required another step in the use of control. When oil burners were introduced, the concept of combustion safety control became necessary. This involved the sensing and proof-of-flame in the proper time sequence of introducing draft, fuel, and ignition.


The use of steam and hot water radiators led to the concept of zone control and individual room control (IRC). Forms of zone control included closed loop control using zone thermostats and open loop control with outside conditions setting the rate of heat delivery to the zone. Both of these forms of control were used to regulate the delivery of heat. The means of regulation included the following: Valves to control the flow of steam or hot water, controlling pumps to circulate hot water, and controlling boiler operation. When IRC was used the central supply was maintained and radiator valves were controlled by room thermostats.

The use of fans to deliver ventilation as well as heated air was controlled by dampers, which varied the source and volume of air. The typical control of unit ventilators was by pneumatic controls and included the following features: minimum outside air, discharge air, low-temperature lim, and thermostats with lower night settings activated by compressed supply pressure level. The increased usage of air conditioning led more complex control sequences in larger systems to central monitoring and control.


The development and use of computers and microprocessors has caused great changes in the HVAC controls industry. Minicomputers were installed on jobs to collect data to provide centralized control. Then, microprocessors were used for remote data-gathering panels to gather data and provide direct digital control. Computers are now used as on-site central controllers with operator interfaces and as computer assisted engineering (CAE) tools in the design of system programs, databases, and documentation. Microprocessors are still used in remote data gathering, yet also in small unit controllers and in smart thermostats.

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