Leaks in High-Rise HVAC? Supercapacitor vs. Spring Return Actuators

Feb 20,2026

In the HVAC systems of skyscrapers and luxury hotels, the terminal control of the Fan Coil Unit (FCU) determines the building’s overall energy efficiency. However, engineers often face a persistent issue: Internal Valve Leakage. Why does water continue to seep through even when the valve is signaled "OFF"?


Today, we analyze the challenges of high-pressure environments and why Saswell SA905-S, with its supercapacitor technology, is replacing traditional spring return valves.


Saswell SA905-S solving high close-off pressure leakage in high-rise HVAC




1. The High-Rise Challenge: Close-off Pressure

Skyscrapers create immense static and dynamic pressure within their water loops. Actuators at lower and middle levels must overcome significant resistance to achieve a complete seal.

●The Problem: Standard actuators often fail when the Close-off Pressure exceeds 300kPa.

●The Impact: A leaking valve leads to "Thermal Conflict" (unnecessary energy waste), skyrocketing utility bills, and potential condensation overflow that damages luxury interiors.




2. Technology Face-off: Spring Fatigue vs. Supercapacitor Precision

Limitations of Spring Return Actuators

1.Force Decay: Spring tension weakens at the end of the stroke—exactly where maximum force is needed for sealing.

2.Mechanical Fatigue: Over time, springs lose elasticity, leading to "soft" closures and leaks under high pressure.

3.Acoustic Disturbance: Traditional rotary ball valves or mechanical snap-returns cause turbulent flow noise and water hammer effects.


The Saswell SA905-S Advantage

1.Constant 140N Thrust: Powered by a motor and supercapacitor, the SA905-S maintains its full 140N force throughout the entire closing cycle.

2.Zero Fatigue: Supercapacitors support hundreds of thousands of cycles without degradation, far outlasting mechanical springs.

3.Whisper-Quiet: Operating at <30dB, the linear modulation ensures smooth water flow transitions without the "thump" of traditional valves.

Thrust stability comparison: Supercapacitor actuator vs spring return valve



3. AI-Ready Hardware: Predictability is King

Modern Building Management Systems (BMS) rely on AI algorithms to optimize energy based on real-time data.

●The "Data Noise" Problem: A leaking valve provides false temperature feedback to the AI, triggering unnecessary pump acceleration.

●The Digital Twin Advantage: Unlike mechanical springs that fatigue, the SA905-S offers consistent performance. For an AI energy model, this predictability is crucial for accurate forecasting and achieving "Net Zero" building goals.





The Ultimate Fix for High-Rise HVAC "Unsealed" Issue

SA905-S Supercapacitor Tech, Solve High-Pressure Leakage Completely


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