HVAC Retrofit Guide: Intelligent Upgrade Without Piping Replacement

Feb 18,2026

As urban renewal gains momentum, commercial buildings operating for over 10 years face critical HVAC challenges. Legacy Fan Coil Unit (FCU) systems often suffer from inaccurate control and failed thermostats. More frustratingly, varied valve brands and specifications across different floors make centralized upgrades a nightmare.


For MEP contractors, "replacing pipes" is synonymous with high downtime costs and structural damage. Is there a "non-destructive" way to upgrade? The answer lies in the universalization and intelligence of actuators.


Before and after comparison of HVAC actuator retrofit




1. The Pain Points: Three Major Obstacles in Retrofitting

●Spec Chaos: Different floors may use different valve brands with strokes ranging from 2.5mm to 6.5mm.

●Confined Space: Existing ceiling access panels are too small for pipe welding or re-piping.

●Legacy Control: Old On/Off valves cannot communicate with modern Building Management Systems (BMS), leading to persistent high energy consumption.



2. The Solution: "Plug-and-Play" with M30x1.5 Interface

The Saswell SA905-V actuator features the globally recognized M30x1.5 universal threaded interface.

This means whether you are dealing with Siemens, Honeywell, or other mainstream valve bodies, as long as the interface matches, the SA905-V can be swapped in minutes—as easily as changing a lightbulb—without welding or pipe cutting.


Technical drawing of M30x1.5 universal thread interface




3. Stroke Self-Adaptation: The Tech Leap Solving Compatibility

The biggest fear in retrofitting is the "mismatch" leading to leakage or insufficient opening.


The SA905-V integrates Intelligent Stroke Self-Adaptation logic. Once powered, it automatically runs a full-stroke detection sequence:

1.Endpoint Detection: The stepper motor senses the counterforce when the valve stem is fully depressed.

2.Zero-Point Logging: It automatically defines this point as 0% opening.

3.Software Mapping: It precisely maps the 0-10V signal to the actual physical stroke of that specific valve.

This feature eliminates the need for manual mechanical adjustments, enabling true "foolproof" installation.


Saswell SA905-V stroke self-calibration technology diagram




4. The Retrofit Workflow: From "Dumb" to "Digital"

Contractors can achieve fast delivery in four steps:

●Step 1: Removal. Unscrew the old thermal or mechanical actuator.

●Step 2: Screw-in. Manually mount the SA905-V without special tools.

●Step 3: Wiring. Connect 24V/220V power and the 0-10V signal wire.

●Step 4: App Activation. Trigger self-calibration via the Bluetooth App for immediate operation.




Conclusion: Low Cost, High ROI Upgrade

By utilizing the Saswell SA905-V, retrofit projects can bypass expensive piping works and achieve intelligence at the control layer. This not only shortens construction cycles by 70% but also saves building owners over 15% in energy costs through precise modulation.



Universal Adapter for Legacy Valves

SA905-V M30x1.5 Interface, Compatible with Multi-Brand Valves

Check Compatibility List


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